Knowledge from Eagle digitizing: 5 Common Cap Embroidery Mistakes to Avoid

Here are 5 mistakes to avoid blowing your hat. The contents below also have some reference value for Eagle Digitizing.

Hats and hats are particularly difficult and prone to quality problems. If you are not careful, the quality may be faster than you think.

Error # 1: The embroidery machine runs too fast

The best advice for making the best embroidery is to slow down! For a typical hat design, a machine should run at a speed of about 600 stitches per minute and a hat stand at a speed of about 750 stitches. Of course, this is just a suggestion. Each design will be different. If the design has some complicated details or small letters, you should always slow down the system.

In the case of complicated embroidery design, you can improve the registration by making the hat frame about 550 stitches per minute and flat shoes 650 stitches per minute. Slowing down the speed of the embroidery machine will do the right thing at the first time and save money by avoiding waste of products.

If you provide poor quality products to customers, speed will not matter at all.

Error # 2: Incorrect hoop

Commercial embroidery, especially hats, will be affected if the hoop is improper. The hat must be tightly placed in the dekki hoop; It should be straight and centered.

Sometimes logos or designs require a slight tilt of the embroidery to look good. Try to provide these professional products to your most experienced embroiderers and embroiderers.

Error # 3: Inattention to thread tension

Thread tension is the most common mistake in commercial embroidery. Check the thread tension regularly, otherwise you will keep the complaint department working hard.

Quality always comes from the right tension, which makes your stitch beautiful and tight.

Your commercial embroidery machine should always have the correct thread tension, so the logo and letters will maintain a clear appearance.

Error # 4: Overlooking Spool

Check the thread tension each time the spool is replaced. Do you wear a seat belt when driving? This is one thing. Get into the habit of checking, and it will become second nature.

Embroidery quality too loose or too tight spool will be hit. The process is fast and simple and is critical to consistent quality. There's no reason not to do this every time!

Error # 5: Needle is not replaced frequently enough

There are no written rules for changing needles on commercial embroidery machines. There are several factors, such as how long the machine has been running, the type of material used and the quality of the needle. A good habit is to check the needles at least once a week and replace them as needed.

It is necessary to replace the needle regularly, especially when the timing mechanism is closed and the movement of the needle and the bobbin box is not synchronized. If the bent needle is not replaced, the bobbin box will be scratched and burred, and then the thread will be worn and broken. This long-standing problem will consume production time.