Mistakes to Avoid When Getting Custom Hats Embroidered

Customized embroidered hats are a customary apparel and are always in demand. They are generally known for their distinctiveness and it has been observed that their demand is not declining. The trend is rising rapidly and the online business is witnessing an entirely new phenomenon. If you wish to make the most out of your customized embroidery digitization hats project, we can help you with our expertise.

One mistake can lead to huge losses. Because you are about to deliver poor quality logo embroidery to your customers. To solve this problem, it is recommended to avoid several mistakes in the digitization of customized hat embroidery.

Therefore, several important issues must be paid attention to when customizing embroidered hats. As long as you avoid such mistakes, you can make high-quality embroidered hats. This will also bring good expansion to your business.

However, if your embroidery is less digital, and your design is not customized properly. Then it is time to limit the main reasons. To help, this blog lists several errors that may affect the look and feel of your design.

1. Improper hoop and stability:

Customized logo embroidery, especially hats, will appear on inappropriate hoops. The hat needs to be fixed in the Durkee hoop; They must fall straight in the middle.

Sometimes, a custom logo or design requires a slight twist on the embroidery to look beautiful. This can be achieved by providing specific products to the most knowledgeable embroiderers and embroiderers.

If the cloth is not fastened, it will lead to several zigzag figures. Otherwise, if workers cannot solve the problem of projection design by using stabilizers, it may also lead to non-standard design.

If the cloth moves abnormally in the hoop, the stabilizer is very thin and not firm in all areas, or falls off before the machine finishes sewing, the design will be destroyed.

The fabric at the bottom may wobble, gather and wrinkle. This problem can be solved by using the cap hoop, because it does not use a huge stabilizer to fix the constant vertical position of the cap structure. However, if the hat is not built in the exact position, the final embroidery design will be changed and blurred.

2. Correct thread tension:

The problem of thread tension is the most common mistake in the digitization  of market-oriented embroidery. Run a regular line tension test or keep your objection section active.

Improper machine tension, unclean lines, blockage or bobbin coil may cause sewing quality problems. The ring exploded from the packaging part or the bobbin core is dragged upward in the design.

Tensions should be specifically located and checked. The thread path shall be kept free of dirt to avoid quality problems. After thread trimming, the broken thread and thread tail shall be dragged away from the needle.

For too short top tension or high bottom tension, you may observe cycles when undoing, or worse, the infamous Bird's Nest will rob the fabric and destroy the clothes.

If you notice the spool in the design, your spool tension is poor or your zenith tension is high. Dirty spool springs can reduce the tension on the spool and cause similar conditions.

Logo embroidery quality is completely based on the right tension, making your stitches good and firm. Your custom embroidery machine must have precise thread tension, so logos, designs and letters will look good.

3. The cap embroidery machine runs at standard speed:

The best suggestion is to operate the logo embroidery machine at normal speed to make the most exquisite embroidery on the hat. Generally, the running speed of the machine is about 600 needles per minute. This speed applies to the hat structure. For planar structures, the embroidery digitizer shall operate at a speed of 750 stitches per minute.

Each custom embroidered hat varies depending on the embroidery design. Therefore, the speed of the machine needs to be adjusted accordingly. If you want to customize simple designs or letters, you need to slow down the machine.

However, for complex designs, the machine speed must be 650 stitches per minute for flat shoes and 550 stitches per minute for hat frames. This improves the structure of stitching and embroidery.

Machine speed not only controls your operating costs by avoiding waste, but also helps you get the perfect digital embroidery right away.

High speed operation design will bring extra pressure to the product. The tensile deformation increases, and when it approaches the separation range, the possibility of stitching cracks and stabilizer collapse is greater. Solve small problems by reducing the running speed in a controlled way.

4. Ignore the bobbin:

Ensure the thread tension when adjusting the bobbin. With a moderately loose or tight shuttle core, the protruding part of your logo embroidery will dominate. The process is fast, trouble free and important for reliable quality. There is no reason to do this consistently!

Always remember the thread tension when adjusting the bobbin. The moderately loose or firm shuttle core can change your customized embroidered cap design in any way. For creativity

5. Regular needle change:

In order to maintain the quality, you need to adjust the needles of the customized embroidery cap machine frequently. The number of needle changes depends on different aspects, such as fabric, needle quality, cap material, machine running time, etc.

It is recommended to check the needle once a week. If the needles need to be replaced, you must replace them. If the needle does not fit with the bobbin support, replace the needle because it will scratch the bobbin support directly. It may also be the cause of thread collision splitting. This unsolvable problem will consume manufacturing time.

6. Accurate embroidery position:

The embroidery on the hat depends on the wishes and needs of customers. He may ask to place a lower logo embroidery design next to the bill. This is very common in the embroidery products purchased.

It is easy to solve such problems. Before the manufacture of hats, embroidery was usually placed on the hats beside the brim. Usually, this kind of stitching is carried out on a uniform plate.

Proficient in embroidery. They handle prefabricated garments, some of which are custom designed at least half an inch from the sides and front brim of the hat.

Other positions may cooperate in embroidery, hats, or both. In addition, grasping the brim or brim of the hat with a needle may also cause the embroidery machine to collapse.

Before the hat was made, the embroidery pattern was located at a lower position next to the brim. In addition to the side and brim of the hat, the custom embroidered hat design is located about half an inch away.

Other positions of the embroidery design may also change the quality of the hat and the embroidery. Sometimes it also affects quality and embroidery. In addition, if the pattern is located at the edge of the hat, the roar of the embroidery digitizer may appear, because the needle is stuck at the edge of the hat.

7. Irrelevant to digitization:

A common mistake in custom embroidered hats and commercially available hat embroidery is the loss of a design for a specific finished product or the digitization of a custom logo. If you use a file as smooth as a T-shirt to embroider a hat, you may encounter trouble.

The thrust and resistance of warped polymers are different from those of smooth structures. The special digitizer can modify the statistics of surface resistance compensation. It is very important to digitize the logo or design of customized embroidered hats. Therefore, this critical step should never be overlooked.

Customized embroidered hats are a good way to get your product observation. Use logo embroidery to attract the attention of people around you. Custom embroidered hats are also used for advertising purposes. If the prominence of logo embroidery is accurate, it will add a sense of proficiency to your product. It can also increase your business value. Customized embroidered hats prove that you have spent a lot of effort on hats, making them fashionable and skilled.

Embroidery digitization are both accurate methods. Both are affected by many factors. The perfect digitization  of embroidery requires that each stitch be tensioned and positioned. Smooth wrinkle free embroidery is always a goal. Although, this goal cannot be achieved. If you encounter any problems with logo embroidery, it's easy to blame the digitizer.

The highly respected digitizer will never liberate poorly stitched designs. If you have a suitable prototype stitch or calculate the stitch through a digitizer, the problem may not be embroidery digitization. The more you study embroidery, the more surprised you will be when striving for perfection is first-class. digitization has not always led to wrinkling, poor registration and extensive and firm embroidery.

Although you can't get a bad design and use the methods discussed above to stitch them well, can't you build a well stitched digital design without proper methods? Remember; You manage several aspects related to first-class refined design. It is your responsibility to carefully and independently evaluate the situation so that you can make appropriate judgments to avoid trouble. Stay away from such errors to maintain high quality and reduce the number of products that need to be rebuilt. Some simple steps involve creating a logo of excellence embroidery and keeping customers coming back!