embroidery digitizing monkey

Flat Embroidery VS 3d Puff, Which One Suits Your Style

After selecting the embroidery style when creating the personalized hat, select the vector-based image. Use the name, logo, or even initials of your favorite basketball team. If you want to recreate the design on a T-shirt, stick to flat embroidery, as 3D puffs only work with hats. If your design is detailed, use flat embroidery instead of 3D puffs, as foam limits your printing options. Use these guidelines from Eagle Digitizing to find the differences between 3D puff and flat embroidery

However, 3D Puff can actually make your logo shine and the design can help the brand recall. Finding the ideal match can be challenging. Read on to choose the personalized hat that suits you best.


Here are the differences between 3D puff and flat embroidery:

Flat stitch: Decorative stitch, usually satin stitch, used to lay embroidery thread flat on a hat. This is the most widely used style of needlework. Sometimes people mistakenly think that plain embroidery is the only kind of needlework. Most textiles can be used, but thicker fabrics will produce better results.

It’s simple yet chic design adds a personal touch to your clothes. The hoodies and hats you choose can be personalized in a special way through flat embroidery.

3D or raised embroidery: Artwork or typography unfolds on fabric in 3D choux embroidery. To create a 3D pattern pop up, puff foam was used. Three-dimensional writing or badges give the hat an incredibly upscale and premium look. Due to the cost of raw materials and the number of stitches applied, the product price is higher than flat embroidery.

It takes twice as much time and effort to make a 3D puff as it does to make a plain embroidery. There should be enough spacing between each letter to accommodate the foam.

Before choosing an embroidery design, keep the following in mind:

The more basic and less complex your design is, the better it will perform. Challenging design patterns can ruin your flat embroidery or ruin your 3D foam.

For a more stunning and clean finish, choose fewer colors.

Size matters! The size of the design, no matter how small, affects the result.

Keep in mind stitch length and number of stitches when choosing the ideal pattern.

When stitching embroidery patterns, the distance between the letters is very important.


If you want to embroider a T-shirt or hoodie, choose a simple plain embroidery. Although it only works with hats, 3D bubbles can make your hat look cooler than flat embroidery. Despite its imitations, its design is unique and provocative. 3D Puff may change the look of a simple logo or word with a few letters. However, if you have more complex detailed images, flat embroidery will do a better job than 3D puffs. Decide your own design based on the specifications and functions of the finished product.