Whether you are embroidering a logo,
name or random design on a shirt, hat or other blank, it is impossible to
estimate the time required without knowing parameters such as the design size
and machine speed. However, if you know these values, the methods Eagle digitizing discuss below will
accurately estimate the time required.
Factors affecting the time required
for embroidery design
Before making precise calculations, it
is important to cover the parameters that affect the duration of embroidery.
1. Stitch number (design size) and
type
The more stitches in the embroidery
design, the more times the needle will Pierce the embroidery blank, which means
the machine will spend more time embroidering.
Some stitches also take longer to
create than others, with techniques such as decals or 3D foam embroidery
requiring more user input and taking longer.
2. Type of embroidery machine
Multi - needle embroidery machine does
not require the user to manually switch the line color. Instead, you thread
multiple stitches and the machine switches between colors without a significant
loss of time.
In contrast, a single stitch
embroidery machine cannot itself change the embroidery thread. I have to stand
near the machine or monitor it on an embroidery app to know when to re-pop and
change the thread, which adds time to the sewing process.
Another important factor is whether
your embroidery machine automatically cuts the jumper. Each time the machine
jumps from one position to another in the design, it takes a few seconds to
trim beforehand.
Conversely, if the machine does not
cut the jumper and move from place to place via thread tracking, you still have
to consider the time it takes to manually cut these stitches after the design
is complete.
3. Maximum speed of embroidery machine
Embroidery machines are distinguished
by the maximum speed at which they can sew (measured in stitches per minute or
spm).
My lamp embroidery machine has a top
speed of 1,050 spm, but that doesn't mean all stitches are created that fast.
For example, my machine couldn't
quickly create wide, horizontal satin stitches. They can sew at less than half
their maximum speed.
Commercial embroidery machines
(multi-needle or multi-needle machines) usually have a faster maximum
embroidery speed. Sturdier, more specialized machines can create trickier
stitches (such as those wide, horizontal satin or wide, horizontal stitches) at
a much faster rate than a home embroidery machine.
But even if you have a fast machine,
some embroidery designs (such as embroidery designs using wire) and embroidery
blanks (such as hats or other uneven items) require slower embroidery speeds to
get the best results.
4. You need to set this parameter
Sometimes, embroidering a 1,000-stitch
design that will take 3 minutes can take 10 minutes to complete!
Setting up the machine to start
embroidery requires marking the embroidery stock where the design is to be
placed, hooping or floating the embroidery stock and stabilizer, and loading it
into the machine.
And not all blanks are easy to use.
For example, my embroidery machine does not have a hat hoop to facilitate the
embroidery of the hat, so setting up my hat embroidery takes more time than
simply hooping a towel.
5. It needs to be cleaned
Don't forget that the stabilizer must
be trimmed or torn off, and the water-soluble toppings must be removed.
Loose threads also need to be cut and
any marks removed.
These finishing touches can add a few
minutes to each embroidery project.
6. Order size
Whether you are a customer or an
embroidery business order, the size of the embroidery order will affect the
turnaround time.
If you need to embroider a shirt, you
can do it in half an hour. However, an order for 100 shirts is a different
story!
Estimate how long the embroidery
design will take
Now, there are two ways to accurately
estimate how long a design will take to embroider on a blank.
1. Use your machine
If you load the design into the
embroidery machine, the machine will usually show you the expected duration of
the embroidery.
This is the estimated time of activity
splicing, excluding the time of line change required by the single user.
So take a moment to add one minute for
each additional thread change to get a better estimate of the total time
required. If you're doing decals, 3D foam embroidery, shadow work, cutouts, or
other techniques that require more input, add a few minutes for each instance
that requires intervention.
2. Use embroidery software
What happens if you don't insert the
design near the machine, but you still need to calculate the embroidery time?
You can use embroidery software to
estimate the time.
If you already have the software,
simply load your design into the software and consult your manual to learn how
to access the splicing time.
Approximate time estimate
Just for the curious, using an average
sewing speed of 700 stitches per minute and a single thread colored embroidery
design:
It takes 1.43 miles to embroider 1,000
stitches.
It takes 14.3 minutes to embroider
10,000 stitches.
A 100,000 stitch embroidery design
takes 143 minutes to sew.
Adding additional colors, using a
slower average speed, and increasing prep and finish times will change these
estimates.
Custom embroidery turnaround time
I'm a hobby embroiderer, so I called
local commercial embroidery shops to determine their turnaround time for custom
orders.
Some embroidery businesses (like my
local Lids) have same-day turnover for individual items. No one else (outside
the mall area) has a same-day turnaround time, but all embroidery businesses
commit to a turnaround time of less than or equal to one week for custom
orders.
How long does it take to embroider?
In summary, factors such as order
size, design size, number of thread colors, and maximum embroidery speed affect
the time it takes to complete an embroidery design or order.