When removing jump stitches you have a few options. You can use one of the built-in features that your embroidery software has or you can use a plug in like the ZigZag Stitch Wizard to remove it automatically or even manually if you need more control. There's no right or wrong way to do this, it just depends on how much time you want to spend and how much manual control over the process you want. The following content also has some reference value for Eagle digitizing.
Why are there Jump Stitch in machine embroidery?
Jump Stitch is often a necessary evil. When the two objects in the design are not connected in any way, the embroidery machine will need to move from one object to the other. It's nice when those travel stitches can be obscured by another part of the design, but that's not always possible.
For example, consider an embroidered name. There are naturally spaces between letters, and there is usually no other way to get from one letter to the next without jumping wires.
Disadvantages of Jump Stitch
When the machine makes these little jumpers between letters, they tend to be small, which makes removing them very tricky. So when you remove the item from the hoop, some cleanup is required to make the item look good.
Jump stitches are a bit of a pain because they tend to pull on the fabric in an inconvenient way when you try to embroider, which can lead to wrinkling. I've also experienced my embroidery machine hanging over an existing skip stitch as it goes deeper and deeper into stitching designs. It's always a good idea to trim jump stitches between seam colors to avoid wrinkling and jamming.
How to Remove Jump Stitch
The best way to remove skip stitches is to trim them very close to the project. However, carefully trimming them can be tricky unless you have the proper tools.
How to Cut Jump Stitches
The best way to cut skip stitches is with a good pair of small pliers or scissors. These specialized tools allow you to trim so close to the fabric that skip stitches essentially disappear.
I remember when I asked this question to the ladies at my local sewing/embroidery store, they directed me to my first pair of embroidery pliers. Wow - what a game changer. Since then, I've learned that many different specialty pliers and scissors can be very effective at removing skip stitches. Here are some of the best.
How to hide Jump Stitch
Some jumpers - especially those created by stitching out tiny letters are too difficult to remove. In this case, it's usually easier to camouflage them. A clever technique is to invest in a pack of fine-tipped sharpie markers in a variety of colors. You can simply use a sharp touch jumper that matches the background fabric. The thread will absorb the sharp ink and the jump stitch will blend in nicely with the background.
How to avoid stitching designs with lots of jump stitches
If you don't digitize the embroidery design yourself, you're effectively at the mercy of the digitizer from which you purchased the embroidery design. A good digitizer plans her designs ahead of time to minimize the length and number of skip stitches in the design. Once you start buying embroidery designs from various digitizers, you may notice that some designs from some designers have fewer jump stitches than others. This factor may inform your opinion on who to buy embroidery designs from in the future.
Alternatively, you can take another approach. If you are sewing a design with a lot of skip stitches, contact the digitizer to let him or her know. It may be helpful for the digitizer to know that there is a problem with the design. It's probably not the digitizer's fault, but a bug in the software when saving the design in a different file format. Once the digitizer is alerted to a problem, he or she may revise the file, reduce the number of skips and send you a new version.
How to reduce Jump Stitch in digital design
If you're a digitizer and want to make embroidery designs with minimal skip stitches, you really have to think! While there are tools in most digitizing programs to automatically reduce the number of jump stitches in a design, sometimes you have to do some clever tricks to really hide them.
For example, sometimes I'll digitize some ordinary stitching (maybe along a weird line) and have the machine move from point A to point B. The route I'm going to digitize will be the route covered by the next round of stitching. So instead of jumping long stitches, I didn't get a few extra stitches that would be hidden anyway.
However, as a digitizer, I find this to be a bit of a trade-off. When I digitize a design, I often like the embroidery machine to stitch the bottom stitches over the entire area of the design to hold it in place. Still, whenever possible, I try to minimize skip stitches.
If you can't completely eliminate Jump
Stitch. sometimes making them a little longer on purpose can help. Tiny ones
are hard to prune. It will be a little easier to get your pliers into the
longer jump stitches.